Efficient scrap management is essential in high-production industrial environments where large volumes of heavy, sharp, or hot metal waste are generated. PRAB Steel Belt Conveyors have become the preferred solution for manufacturers seeking durability, performance, and minimal downtime in their scrap handling systems. This article explores why these conveyors are trusted across industries and how they contribute to operational success.
Discover durable Metal Scrap Conveyors, Steel Belt Conveyors, Chip Conveyors for CNC Machines, and Industrial Scrap Conveyors at PRAB, designed for efficient scrap handling in industrial environments.
What Are PRAB Steel Belt Conveyors?
PRAB Steel Belt Conveyors are designed to carry the most demanding scrap loads over long distances and under challenging conditions. Constructed from heavy-duty steel components, they are capable of transporting materials such as:
Stamping scrap
Forged parts
Bushy turnings
Hot metal chips
Hardened steel fragments
These conveyors can be configured with plain, perforated, or pimpled steel belt styles depending on the application and scrap type.
Core Features of PRAB Steel Belt Conveyors
1. Robust All-Steel Construction
Every component, from the belt to the housing, is engineered for strength and longevity, ensuring continuous operation even in the most abrasive environments.
2. Customizable Configurations
PRAB offers straight, inclined, and Z-shaped layouts to adapt to a facility’s floor plan and scrap output points, optimizing space usage and material flow.
3. Tight Radius Side Wings
These side wings prevent scrap from slipping beneath the belt, reducing jam risk and maintaining consistent performance.
4. Positive Discharge Systems
The inclined belt design ensures that scrap is elevated and discharged cleanly into hoppers or bins, minimizing material buildup and manual cleanup.
5. Sealed and Lubricated Tracks
Tracks are sealed to prevent debris entry, while self-lubricating components reduce maintenance requirements and extend the system’s lifespan.
Advantages of PRAB Steel Belt Conveyors
1. Designed for Harsh Conditions
Whether it's hot, oily, or sharp scrap, these conveyors are built to handle it without degradation. Their rugged design means fewer repairs and less downtime.
2. Reduced Manual Labor
By automating the scrap handling process, manufacturers can reallocate labor to more value-added activities, increasing efficiency and reducing labor costs.
3. Improved Safety
Heavy, sharp scrap is a common source of workplace injuries. Automating its removal with steel belt conveyors reduces worker exposure and enhances overall facility safety.
4. Long-Term Cost Savings
While the initial investment is higher than lighter-duty systems, PRAB Steel Belt Conveyors offer low total cost of ownership thanks to their durability and minimal maintenance needs.
5. Environmental Benefits
When paired with PRAB’s fluid recovery systems, these conveyors help reclaim coolants and reduce waste, supporting sustainable manufacturing initiatives.
Industries That Rely on PRAB Steel Belt Conveyors
PRAB Steel Belt Conveyors are used across various heavy-duty industries, including:
Automotive Manufacturing – Handling press scrap and machined parts
Aerospace – Managing titanium and aluminum scrap from machining
Foundries and Forging – Moving hot and abrasive metal components
Metal Stamping – Transporting large volumes of sharp-edged scrap
Heavy Equipment Production – Managing thick-gauge metal waste
These conveyors are adaptable to virtually any manufacturing environment that requires reliable, high-capacity scrap movement.
Real-World Performance
Manufacturers using PRAB Steel Belt Conveyors report:
40% reduction in downtime related to scrap handling
Up to 75% lower maintenance costs compared to traditional systems
Improved compliance with safety and cleanliness standards
Extended equipment life through reliable scrap removal
These measurable benefits are a testament to the system’s effectiveness and long-term value.
Conclusion
PRAB Steel Belt Conveyors are the benchmark in heavy-duty scrap management. With their unmatched durability, customizability, and operational efficiency, they are a trusted choice for manufacturers looking to streamline scrap handling and improve plant safety. Whether you’re upgrading an existing system or designing a new line, PRAB provides steel belt conveyor solutions that deliver consistent results in the most demanding environments.